blueBOX lifting stations

Because of their many advantages, lifting stations are now a must for anyone looking for a low cost, safe and environmentally friendly solution.

Polyethylene blueBOX lifting stations are an effective solution for collecting and pumping wastewater or drainage water to the sewer system when the latter is too far away or when gravity feed is not available.

They are used in systems located below the level of the sewer system or when, following building redevelopment, the intended use of rooms requiring a hydraulic connection is to be changed.

blueBOX lifting stations can be installed on the floor or underground, in a FIXED configuration or with a Coupling Device (DAC). The design is optimised for use with Zenit bluePRO series pumps with vortex impeller (DG) or with grinding system (GR).

Certificate
Thanks to careful design and testing, blueBOX has passed all the tests required by the European procedure for lifting stations and is certified according to 12050-1/2 standard, which sets out the requirements for pumping systems, in order to define the correct draining of wastewater with and without faecal material.

Automatic start/stop device

The motor is started and stopped by the float inside the pump or by an optional device that detects the liquid level in the tank.

Level sensor 4-20 mA

For constant detection of the liquid level and setting of the start/stop thresholds for the main and the secondary pump (if installed). It uses a standard 4-20 mA sensor housed inside the tank that can be removed by unscrewing a tightly sealed ring nut. Thanks to its wide reading range, it can use all the available volume while optimising operation.

Range

blueBOX 60

LIFTING STATIONS

Capacity 60 litres

Domestic systems
Residential complexes

Product range characteristics

Capacity [l]

60
Number of pumps

1
Max liquid temperature

40°C [fino a 90°C for short periods]
Intakes [Ø mm]

13 x Ø63-110
Discharge

1 x Ø40-50
Weight [Kg]

10

blueBOX 90

LIFTING STATIONS

Capacity from 90 litres

Domestic systems
Residential complexes

Product range characteristics

Capacity [l]

90
Number of pumps

1
Max liquid temperature

40°C [fino a 90°C for short periods]
Intakes [Ø mm]

19 x Ø63-110
Discharge

1 x Ø40-50
Weight

12.7

blueBOX 150

LIFTING STATIONS

Capacity from 150 litres

Domestic systems
Residential complexes

Product range characteristics

Capacity [l]

150
Number of pumps

1
Max liquid temperature

40°C [fino a 90°C for short periods]
Intakes [Ø mm]

19 x Ø63-110
Discharge

1 x Ø40-50
Weight

12.7 ÷ 26.8

blueBOX 250

LIFTING STATIONS

Capacity from 250 litres

Public establishments
Civil installations

Product range characteristics

Capacity [l]

250
Number of pumps

1
Max liquid temperature

40°C [fino a 90°C for short periods]
Intakes [Ø mm]

33 x Ø63-110
Discharge

1 x Ø40-50
Weight

35 ÷ 64

blueBOX 500

LIFTING STATIONS

Capacity from 500 litres

Public establishments
Civil installations

Product range characteristics

Capacity [l]

500
Number of pumps

2
Max liquid temperature

40°C [fino a 90°C for short periods]
Intakes [Ø mm]

43 x Ø63-110
Discharge

2 x Ø40-50
Weight

69 ÷ 125

Details

01 Zenit blueBOX lifting stations polyethylene tank

Thick polyethylene tank reinforced with side ribs for strength and reliability.
Lifting and carrying handles integrated in the structure.

02 Zenit blueBOX lifting stations intake pipe connection

Arrangement for intake pipe connection on each side with standard dimensions engraved in the mould for precise wall drilling.
Several tanks can be joined through a side duct to obtain multiple compositions and increase the total capacity of the system.

03 Zenit blueBOX lifting stations Through wall fitting

Through-wall fitting for emergency emptying (standard).
Possibility of installing a gate valve (optional).

04 Zenit blueBOX lifting stations floor fastening

Slots integrated in the structure for floor fastening.
The system uses normal expansion plugs, no special brackets are required.

05 Zenit blueBOX lifting stations walk over cover

Sturdy walk-over cover (max. permissible load 100 kg) with gasket to guarantee an watertight seal against liquids and odours.

06 Zenit blueBOX lifting stations overflowing alarm

Maximum level alarm float.
(optional for blueBOX 60, 90 and 150 standard)

07 Zenit blueBOX lifting stations Air venting system

Air venting system with activated carbon filter and ready for connection to external pipework DN40.
The safety valve with float ensures a tight closure of the pipeline if the level rises and prevents possible liquid spillage.

08 Zenit blueBOX lifting stations quick coupling system

Direct installation of the pump with a quick coupling system for the delivery pipe that allows the pump to be easily separated from the system for maintenance without disconnecting the pipes from the lifting station.

09 Zenit blueBOX lifting stations bottom coupling device

Installation with bottom coupling device (DAC) to allow the pump to be taken out quickly, even when the tank is full. The coupling device is installed by means of a movable plate and does not require any tank drilling.

10 Zenit blueBOX lifting stations estension

An extension element is available for the 250 and 500 models to raise the cover level by approximately 300 mm.

Want to configure your product? Explore the Zeno Navigator Suite

Specifications

Range of rotationally moulded polyethylene tanks

Constant, thick walls with horizontal reinforcing ribs

Contoured bottom to prevent stagnation and facilitate positioning of the pump

Certification of compliance with UNI EN 12050-1, 12050-2 standards

Rated volume from 60 to 500 litres

Extension element for 250 and 500 litre models

Intake pipe diameter up to DN110

Delivery pipe diameter DN40/DN50

The supply includes:

- straight PVC/Stainless steel delivery fitting G 1½" - 2"
- elbow PVC/Stainless steel delivery fitting G 1½
- quick coupling system
- emergency drainage fitting
- *maximum level alarm float
- *level sensor 4-20 mA
- *control panel

*Optional for blueBOX 60, 90 and 150 standard.
Suitable for pumps with 1½" and 2" vertical or 1½". horizontal delivery.

Installation of blueBOX with coupling device DAC

DAC
Suitable for horizontal delivery pumps.
It is possible to install a VAP positioned externally. This can be purchased separately.

- bottom coupling device (DAC)
- PVC/Stainless steel connection pipe G 2"
- emergency drainage fitting
- maximum level alarm float
- level sensor 4-20 mA
- control panel

DAC+VAP
Suitable for horizontal delivery pumps.

- bottom coupling device (DAC)
- ball check valve (VAP)
- PVC/Stainless steel connection pipe G 2"
- emergency drainage fitting
- maximum level alarm float
- level sensor 4-20 mA
- control panel