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泽尼特集团
|
29 3月 2022
ZMD - Mixer Assembly
Step by step operations
Fit the sensor rubber gasket in place and screw down the cable gland
Fit the sensor into the cable gland. Caution: The sensor must stick out from the gland by about 10 mm
Tighten the cable gland
Temporarily tape the sensor cable to the outside of the case
Position the stator so that one of the grooves is aligned with the sensor cable
Place the drivers on the stator
Insert the stator with the aid of a press
Remove the drivers
Fit the supporting washer and the bearing
Place the driver on the bearing and insert it into its seat
Overturn the case and place it on the support. Warning: keep the motor cables outside the case
Fit the shaft into the motor
Place the top bearing and its driver on the shaft
Insert the bearings with the aid of a press
Remove the driver and place the cables inside the case
Overturn the motor and secure the bearing with the snap ring
Fit the O-ring into the seat on the aluminium bushing and grease it
Place the bushing in the seat and fit it with the driver
Secure the bushing with the snap ring, making sure it is perfectly snug
Wet the first counterface with alcohol and fit it, using the driver
Clean the first counterface with a paper towel
Clean the first seal with a paper towel and wet it with alcohol
Place the first seal in the shaft and fit it with the driver
Fix the seal with the snap ring
Clean the second seal with a paper towel and wet it with alcohol
Place the second seal in the shaft and fit it with the driver
Fit the O-ring into its seat
Wet the second counterface with alcohol and fit it into the seat with the driver
Pour a few drops of lubricating oil onto the paper gasket and fit it into the seat
Clean the second counterface with a paper towel
Lubricate the seal and counterface lightly
Fit the pump plate and fix it with the screws, tightening them by hand first, working by opposites
Fit the plug on the oil chamber
Use a union to connect the compressed air system to the oil chamber and test for tightness at a maximum pressure of 1 bar
Remove the union
Lie the motor on the bench and fill the mechanical seal chamber with oil
Check the quantity of oil in the documentation
Fit the plug on the oil chamber
Stand the motor on the bench
Fit the O-ring into the seat in the top bearing support
Fit the top bearing support
Fit the cables through one of the holes in the support
Fit the O-ring into the seat in the motor cover
Fit the cable into the cable gland
Fit the cable through the hole in the motor cover
Fit the cable stop and fix it in place
Fit a lug to the ground cable
Connect the motor terminals to the electrical cable and tighten the lugs
Check the type of connection in the documentation
Fix the ground cable to the top bearing support
Fit the motor cover, taking care not to crush the cables, and screw it in place
Fix the cable gland
Using a union, connect the compressed air system to the motor cover
Test for tightness at a maximum pressure of 1 bar
Remove the union
Fit the plug in the motor cover
Lie the motor on the bench
Fix the bracket
Use Loctite 243 threadlocker or equivalents
Position the plastic guard and fix it to the runner
Use Loctite 243 threadlocker or equivalents
Fix the runner
Fix the handle
Position the sliding cylinders and fix with the split pins
Mount the propeller on the shaft and fix it with the screw
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